RepairXpert Industrial Automation

Palletizer Slip Sheet Dispenser — Feed Fault

PAL-SLIP1

Slip sheet (tier sheet) dispenser cannot pick or place a slip sheet between pallet layers. Slip sheets are not dispensing or are double-feeding.

low palletizer
palletizer slip sheet tier sheet vacuum dispenser magazine

Probable Causes (ranked)

Fix Steps

  1. 1 Reload slip sheet magazine — verify correct sheet size and material
  2. 2 Inspect vacuum cups — replace if worn, cracked, or deformed
  3. 3 If sheets are sticking together, fan the stack before loading — or install a sheet separator/air knife
  4. 4 Check vacuum level at the pickup cups — minimum 18 inches Hg for cardboard sheets
  5. 5 Verify picker arm alignment — center over the magazine, correct height for pickup
  6. 6 Check air pressure to the vacuum generator — minimum 60 PSI typically required

Field Trick

Slip sheets stick together in humid environments. Install a small fan blowing across the top of the slip sheet magazine to keep the top sheets dry and separated. A $20 fan prevents most double-feed issues in humid climates or seasonal humidity changes.

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