What causes fault code ASRS-009 (AS/RS Pallet Overhang Detected)?

Product loaded past pallet edge by warehouse personnel. Shrink wrap shifted during transport to AS/RS. Pallet smaller than standard — product hangs over edge. Sensor calibration drift — reading false overhang. Non-standard pallet orientation at infeed

How do I fix fault code ASRS-009?

Reject pallet to manual rework station for repalletizing. Verify pallet dimensions match AS/RS specification. Check overhang sensors — calibrate with test pallet. Train warehouse team on pallet loading standards. Add pallet dimension check at AS/RS infeed as preventive measure

AS/RS Pallet Overhang Detected

ASRS-009

Pallet overhang sensor detected product extending beyond the pallet edge. Overhang could catch on rack or crane during storage.

medium asrs

asrs pallet overhang sensor storage

Probable Causes (ranked)

Product loaded past pallet edge by warehouse personnel
Shrink wrap shifted during transport to AS/RS
Pallet smaller than standard — product hangs over edge
Sensor calibration drift — reading false overhang
Non-standard pallet orientation at infeed

Fix Steps

1 Reject pallet to manual rework station for repalletizing
2 Verify pallet dimensions match AS/RS specification
3 Check overhang sensors — calibrate with test pallet
4 Train warehouse team on pallet loading standards
5 Add pallet dimension check at AS/RS infeed as preventive measure

Field Trick

Put a straight edge on the pallet side. Anything sticking past the edge by more than 1 inch is an overhang that will catch in the rack. Fix it before storing.

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